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Sr. Process Engineer

Company: Explore Jobs Search
Location: Madison
Posted on: May 26, 2023

Job Description:

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Sr Process Eng is a hands-on technical role that is critical in leading all engineering efforts in collaboration with the operating teams across multiple shifts to contribute the highest levels of safety, quality, and operational efficiency in the production of alcohol. The Ethanol Senior Process Engineer is cross-trained in multiple tasks to increase contributions to the organization, enhance production flexibility and readiness, while also providing job enrichment and growth opportunities to incumbents.Committed and unfailing engineering support for alcohol production through plant technical expertise of the ethanol facility; Sr.Process Engineer will be resp for engineering process capabilities, process design, process changes, proc trouble shooting, and project management, and is integral to executing engineering projects to produce a high quality product on time to our customers' specifications and expectations. Attends and conducts team member meetings as necessary to discuss plant needs and troubleshoots production issues as related to engineering (both unit operations and control systems). Ensures that implementation of corrective actions identified occur. Leads meetings or supports all Root Cause Analysis and Audit activities and insures timely corrective actions and closures of any findings related to engineering. Embraces and uses technology to drive more efficient operation of the plant. Ensures that production team is fully trained and utilizing available technology as it relates to engineering. Acts as technical lead of the Facility on new product innovations including understanding all applicable process technology, equipment and control technology; supports plant operations by providing technical assistance in problem solving. Review key plant metrics and confer with technical or administrative staff including Production or Plant Manager to resolve production or processing problems related to engineering. Has ownership of the Ethanol Plant OEE (Overall Equipment Effectiveness) System to capture, analyze and report on operational efficiency losses in uptime, rate, quality and yield. Discuss changes in design, method of manufacture and assembly, and drafting techniques and procedures with staff and coordinate corrections. Provides six sigma methodology and technical support to projects; identifies production bottlenecks, tries to resolve it by Lean Methodologies or identifying potential process improvements. Assist with the training resp.required to ensure that an effective operating team is in place at the time process changes. Assist in the development of a comprehensive quality control program that guarantees feed forward quality while minimizing waste with a predictive-based operating management system. The control strategy will be based on new developments in on-line testing. Ensure that the environmental design and operations are within compliance of the standards of the Corporation and government. BS in an engineering discipline, chemical or mechanical engineering preferred; Hands on exp in an industrial manufacturing environment required. Exp in a similar alcohol manufacturing environment is highly desired. 5 years of progressive engineering exp working with manufacturing teams successfully leading engineering projects including demonstration of excellent interpersonal skills including communication, informal leadership, training production and maintenance personnel, and project management; willingness to seek continuing education toward develop of leadership abilities. Exp in R&D, capital project management, lean manufacturing, hands on troubleshooting, preventative maintenance programs, pneumatic conveyance, air handling systems, pumping systems, filtration.

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Keywords: Explore Jobs Search, Madison , Sr. Process Engineer, Engineering , Madison, Wisconsin

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